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QUARRY & MINING

What are some of the key components of Quarry & Mining Compliance?

  • Having a well-planned, designed and maintained work site with an appropriate Safety Management System.
  • Having a well-developed Emergency Plan, developed in consultation with your local Emergency Services.
  • Ensuring that all Workers are trained and competent for the work that they do, including any required certifications.
  • Ensuing that the Resources Regulator is advised of all critical details including the site location, nature of the mine, operator's details, and key statutory people within the Quarry or Mine.
  • Ensuring that all Plant & Machinery meets safety standards and has the appropriate guarding.
  • Ensuring that all mobile Plant and Equipment is operated safely by competent operators, is fit for purpose and there are appropriate procedures in place for high-risk activities such as tipping and scaling.
  • Developing and implementing Roads and Traffic Management Plant to control the segregation of vehicles to minimise interactions between heavy and light vehicles, structures, and pedestrians.
  • Ensuring that the use of explosives is well controlled and blasting is carried out by competent people.

Mining Operations including Quarries and other Extractive Operations must have a Safety Management System (SMS). A Safety Management Plan (SMS) must include a systematic approach to hazard management and should be a part of, and integrated with the overall management of the Mine or Quarry.

Quarry & Mining Compliance....

Safety Management System

 Ensuring that hazards do not cause harm is the basis of health and safety in any workplace. A Safety Management System is how you identify and control hazards in your workplace. Mining operations including Quarries and other Extractive Operations must have a SMS. 

Identifying Hazards and Identifying Risks

 Quarry and Mine operators must ensure that an effective method is in place to systematically identify and regularly assess hazards and risks to workers on your site. Clause 9 of the WHSMPS Regulation outlines the process for PCBUs at Mines to identify, assess and control hazards, including reviewing control measures to ensure they remain effective.

Clause 23 of the WHSMPS Regulation outlines the duty to identify and assess Principal Hazards in a Mining Operation. So, by using Clause 23 of the WHSMPS Regulation to identify which Principal Hazards exist on your Mine site, you then use Clause 9 to assess these hazards and determine the controls you will implement.

Risk Assessment

 Risk is a measure of the consequence and likelihood or a negative effect on the safety of people, equipment, infrastructure or the environment. A risk assessment can be either qualitative (i.e. rankings or descriptive) or quantitative (i.e. numerical estimates). A risk assessment involves considering what could happen if someone is exposed to a hazard, assessing the likelihood of it happening, and what could be the consequence if it did happen. By then considering ways to control the hazard, the risk is reduced and you keep adding controls until the risk is acceptable.

Principal Hazard Management Plans and Principal Control Plans

A Principal Hazard is one that could cause multiple fatalities, either in a single incident or in a series of recurring incidents.

The WHSMPS Regulation (Clause 5) lists hazards that have historically shown to be Principal Hazards, but is not exhaustive. Quarry & Mine operators have to determine if there are other hazards on site that fall under the category of a Principal Hazard, then for each Principal Hazard a Principal Hazard Management Plan must be developed for that hazards. Where a particular Principal Hazard is not present, a PHMP is not required.

Hazard Control

The ways of controlling hazards are ranked from the highest level of protection and reliability to the lowest, this is known as the Hierarchy of Controls. Clause 9 of the Regulation requires PCBUs at Quarries & Mines to work though this hierarchy when managing hazards arising from Quarrying and Mining operations. Elimination, Substitution, Isolation, Engineering Controls, Administrative Controls, and Personal Protective Equipment (PPE).

Hazard Monitoring

Operators must regularly review their operations to identify any new hazards that may have arisen since a previous assessment. Operators must also maintain and review the controls that are in place to ensure the controls are still relevant and effective. Under Clause 15 of the Regulation, Quarry and Mine operators must include performance standards in the Safety Management System against which they audit and review the effectiveness of the system.

Hazard Reporting

Mine operators should ensure hazards reported by Mine workers are investigated. This should be completed as soon as practicable, considering the seriousness of the hazard.

PCBUs at a Mine must ensure that workers engaged by them are trained and competent in basic risk management techniques used at the Mine having regard to the nature of the work carried out by the worker. A part of this training should include how to identify hazards and how to report them to their supervisor.

Other PCBUs

The WHSMPS Regulation includes a range of provisions that relate to or impact on the relationship between the operator and other businesses who do work at a Mine or Quarry site. In the WHSMPS Regulation, the term "Contractor" refers to a contractor who conducts a business or undertaking at a Mine other than a delivery, office equipment service, office cleaning or catering business.

Incident Reporting, Investigation and Record Keeping

There are six (6) types of incidents that must be reported to the Resource Regulator. These are:

  • The death of a person
  • A serious injury or illness
  • A dangerous incident, as defined in the Regulations
  • An incident that results in injury or illness requiring medical treatment.
  • A high potential incident
  • Certain incidents relating to explosives

NOTIFIABLE INCIDENTS

Notifiable Incident

WHSMPS Act Section 14

Other Incidents

WHSMPS Regulation Clause 128

MINE AND QUARRY OPERATION SAFETY....

Planning for Extraction and Excavation

Planning for Roads and Vehicle Operating Areas

Planning for Dumps, Ponds, Voids and Dams

 Planning for extraction and excavations requires a good understanding of ground conditions, and determining ways in which potential ground failure could be avoided. A systematic approach to managing ground stability is very important. 

Planning for Dumps, Ponds, Voids and Dams

Planning for Roads and Vehicle Operating Areas

Planning for Dumps, Ponds, Voids and Dams

 A well designed and constructed dump or dam will have the lowest long-term and operational risk (e.g. structural failure). 

Planning for Roads and Vehicle Operating Areas

Planning for Roads and Vehicle Operating Areas

Planning for Roads and Vehicle Operating Areas

 Roads and other vehicle operating area can introduce significant hazards at an extractive site. However, a well-designed and maintained site will make workplace vehicle accidents less likely. 

Using Explosives

Controlling Ground Instability in Excavations

Planning for Roads and Vehicle Operating Areas

 The use of explosives to break rock at a Mine or Quarry can be a hazardous process. This process must be managed to protect workers and the general public from the adverse consequences of blasting and the mishandling of explosives. With the correct control and management strategies in place, the potential for incidents is significantly reduced.

Controlling Ground Instability in Excavations

Controlling Ground Instability in Excavations

Controlling Ground Instability in Excavations

 To manage the risk of ground instability during excavation, operators need to have suitable procedures in place for excavation and the monitoring of slopes. 

Tipping (or Dumping)

Controlling Ground Instability in Excavations

Controlling Ground Instability in Excavations

 Instability or movement in dumps and stockpiles can cause serious harm. To minimise this risk, actively manage dumps and stockpiles, and to have robust procedures in place.

Mining in or adjacent to Water Bodies

Mining in or adjacent to Water Bodies

Mining in or adjacent to Water Bodies

 Before any Water-Based Mining, it is important that a detailed risk assessment is carried out on the ground conditions (both above and beneath the waterline) to determine all factors likely to affect the stability of the ground and the limitations that should be imposed on the excavation design.

Water or Tailings Storage

Mining in or adjacent to Water Bodies

Mining in or adjacent to Water Bodies

 Instability or failure of ponds and tailings dams can cause serious harm. Design, construct, operate and maintain ponds and tailing dams appropriately to prevent this harm.

Traffic Management

Mining in or adjacent to Water Bodies

Plant and Structures

 Any vehicle movement can pose significant risks at extractive sites, because of the size of the vehicles used and the working environment. 

Plant and Structures

Site Security and Public Safety

Plant and Structures

 All sites use machinery and equipment in their day to day workplace activities. If the hazards associated with machinery are not safely managed, then serious injury and death can occur.

Worker Facilities

Site Security and Public Safety

Site Security and Public Safety

 You must ensure that workers are provided with adequate facilities including toilets, drinking water, washing and eating facilities. Suitable and sufficient numbers of facilities are needed to ensure the health and safety of everyone at the site. Facilities are those that are necessary for the well-being of your workers, such as washing, toilet, rest and changing facilities and somewhere clean to eat, drink and rest during breaks. 

Site Security and Public Safety

Site Security and Public Safety

Site Security and Public Safety

 Consider ways in which working at the site may create a risk not only to workers but to the general public. 

Worker Health

Preventing Falls from Heights

Preventing Falls from Heights

Managing the health of workers is part of your WHS responsibility. Managing the health and wellbeing of your workers also pays dividends in terms of increased productivity, reduced sick leave, improved staff morale and loyalty.

Preventing Falls from Heights

Preventing Falls from Heights

Preventing Falls from Heights

Many falls from heights are caused by a failure to plan and organise work properly and not having fir-for-purpose equipment. Start by planning a safe approach.

Maintenance and Repairs

Preventing Falls from Heights

Maintenance and Repairs

Tasks such as maintenance, repairs, servicing, clearing blockages and cleaning can be dangerous. Workers can be fatally or seriously injured if they do not manage the risks carefully.

Emergency Management

Information, Training and Supervision

Maintenance and Repairs

 An emergency occurs when there is an unexpected event that require urgent action to protect the health, safety and wellbeing of workers or other people. Every operation, whether covered by the Regulations or Act, must have an Emergency Plan.

Worker Participation

Information, Training and Supervision

Information, Training and Supervision

You must provide opportunities for workers to participate effectively in processes to improve health and safety. Use a worker participation system to manage this process.

Information, Training and Supervision

Information, Training and Supervision

Information, Training and Supervision

Everyone working at the site must be competent for the work they are required to do or be supervised by competent workers. They, and their managers, need to know the limits of their competence.

What does RESILIENCECO do.....

Quarry & Mine Site Compliance

RESILIENCECO offers experienced staff and resources to support and assist your business in meeting its compliance obligations under the Work Health & Safety (Mines and Petroleum Sites) Act & Regulations and other Regulatory Authorities.

Principal Hazard Management Plans (PHMP)

 A Principal Hazard is one that could cause multiple fatalities, either in a single incident or in a series of recurring incidents. 

The WHSMPS Regulation (Clause 5) lists hazards that have historically shown to be Principal Hazards, but is not exhaustive. Quarry & Mine operators have to determine if there are other hazards on site that fall under the category of a Principal Hazard, then for each Principal Hazard a Principal Hazard Management Plan must be developed for that hazards. Where a particular Principal Hazard is not present, a PHMP is not required. RESILIENCECO design and tailor Principal Hazard Management Plans (PHMP) to align with the Legislation and to suit your business and operations.

Risk Management

RESILIENCECO assist Quarry and Mine operators in meeting their risk management obligations under the WHSMPS Legislation in relation to Identifying the hazards within their operations, Assessing the risks involved, Controlling the risks to eliminate or reduce the level of harm so far as is reasonably practicable, and 

Monitoring the systems for ongoing effectiveness.

Health Control Plans

RESILIENCECO provide tailored Quarry and Mine Health Control Plans written in alignment with the WHSMPS Legislation, providing controls for workers exposed to dust, heat, noise, vibration, radiation, fumes, bacteria, and much much more. 

Safe Work Method Statements (SWMS)

A completed SWMS can be used for specific job instruction and is ideal for training since it shows an employee how to do the job in the best (and safest) way. It also standardises the job procedures so that everyone learns to do the job in the same safe way. RESILIENCECO have a wide range of tailored SWMS's Packages available to suit all Quarry and Mining operations.

Mechanical Engineering Control Plans

Under Clause 26 of the WHSMPS Regulation the Mine operator must prepare and implement a Principal Control Plan for the risk associated with with mechanical aspects of plant and structures at the Mine. RESILIENCECO prepare and tailor Mechanical Engineering Control Plans to set out the control measures used to prevent injury when operating plant and when working on it (for example, when carrying out maintenance tasks).

Electrical Engineering Control Plans

 Under Clause 26 of the WHSMPS Regulation the Mine operator must prepare and implement a Principal Control Plan for the risk associated with with electrical aspects of plant and structures at the Mine. RESILIENCECO prepare and tailor Electrical Engineering Control Plans to set out the control measures used to prevent injury when operating plant and when working on it (for example, when carrying out maintenance tasks). 

Contractor Health & Safety Management

Managing contractors' health and safety does not necessarily mean telling them how to do their job. It's about establishing the health and safety standards for the Mine, as set down in your Mine Safety Management System, which everyone must meet. If the contractor meets your standards through their own Safety Management Plan, then all Mine operators need to do is monitor them. If, however the contractor does not have their own Safety Management Plan then it would seem reasonable to expect that they will comply with your one. RESILIENCECO can assist your organisation with creating and reviewing contractor Safety Management Plans and assessing their suitability.

Traffic Management Plans

A Traffic Management Plan details how the risks associated with plant and vehicle traffic are being managed in the workplace. RESILIENCECO works alongside Quarry and Mine operators to design and document effective Traffic Management Plans to ensure the highest level of safety as practicable. Traffic Management Plans should be regularly monitored and reviewed and importantly following an incident to ensure it is effective and considers changes at the workplace. RESILIENCECO works with operators to ensure all staff, workers and contractors are familiar with effective Quarry/Mine Traffic Management.

And much much more.....

Contact our team to discuss your Quarry or Mine Site needs....


Phone: 0417 002 008

Email: info@resilienceco.com.au

NSW Resources Regulator - Incident or Injury Reporting Line (1300 814 609)

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Phone: 0417 002 008